DESIGN & DEVELOPMENT
NPD TEAM: Responsible for Part development, Process Engineering & prove out.
TOOL DESIGN:
- IDEAS: 2 STATIONS
- AUTOCAD: 1 STATION
- DNC: 1 STATION
- UNIGRAPHICS: 2 STATIONS
- MOULD FLOW: 2 LICENCES (FLOW 3D INC. USA)
Die & Moulds
| VMC | 2 |
| Hyd. Surf. Grinder | 1 |
| Milling | 3 |
| EDM | 2 |
| Spotting Press | 1 |
| Lathe | 1 |
Die requirement: 54/annum: INHOUSE- 36 NOS/ANNUM Out source- 18 (Incl. Import)
HIGH PRESSURE DIE CASTING
| Machine | Make | Qty. |
|---|---|---|
| 1300 Ton | IDRA | 01 |
|
900 Ton |
LK | 02 |
|
850 Ton |
UBE | 02 |
| 730 Ton | ZITAI | 01 |
| 560 Ton | ZITAI | 04 |
| 630 Ton | LK | 06 |
| 420 Ton | ZITAI | 01 |
| 400 Ton | LK | 05 |
| 250 Ton | ZITAI | 03 |
| Total | 25 |
Machining
| VMC | 40(Brother, Fanuc, ACE, Makino) |
| HMC | 1 ( BFW) |
| CNC Turning | 34 (LMW, ACE, GALAXY,MAZAK) |
| Presses (5 to 50 Ton) | 10 (Pneumatic/Hydraulic) |
| L.T Equipment) | 8 ( Air Decay & liquid Dipping) |
| SPM’s | 15 (Drilling & Tapping) |
PAINTING SET-UP
- 7-tank pre-treatment facility.
- Wet on wet liquid painting having primer, base coat & top coat process with Baking oven.
- Testing facilities – Salt spray , DFT, viscosity, flow rate, Adhesion testing, Hot water testing etc.
QUALITY CHECK
Gas (PNG) fired central melting furnaces:
| 4Ton | 1 |
| 3Ton | 1 |
| 1 Ton | 1 |
| 500KGS | 1 |
CONTROL POINTS
- N2-Degassing
- Spectro checking
- Metal temperature
Alloy Processed – ADC 12 & A 360.
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